Sealed Construction
The unique construction and sealing techniques of the dahua battery guraranree operation in and position with no adverse effect to capacity or service life.

Electrolyte Suspension system
All DAHUAbatteres utilize an electrolyte suspension system consistyng lf a high porosity,totally absorb and contain the elecrtolyte.Nosilica gels or any other contaminants are used.

Gas Generation
DAHUA batteries incorporate a built-in design that controls gas generation and induces recombinationof more than 99%of gases generated during float usage.

Maintenance Free Operation
There is no need to check specific gravity of the electrolyte or add water to DAHUA batteries during flost service life .In fact,there is no provison for this type of maintenance.

Low Pressure Valve Regulated System
All DAHUA batteries are equipped with safety release valves,designed to operate between 0.98-196.1kpa and automatically reseal.Hence,there is never an excessive accumulation of gas within the battery.

Heavy Duty Grids
Heavy duty lead calcinm tin alloy grids provide an exrta margin of performance and service life in either float or cyclic applications,even after repeated over discharges.

Cyclic Service Life
More than 1000 discharge-recharge cycles can be realized from DAHVA batteries,dependent on the average depth of discharge.

Float Service Life
DAHVA DH FM Series batteries have an expected life span of 3 to 5years in float service applications.

Self Discharge-Shelf Life
The selr discharge rate of the DH FM series at room temperature is approximately 3% of rated capacity permonth.

Operating Temperature
DAHUA DH FM Batteries may be operated over a broad range of ambient temperatures.

Deep Discharge Recovery
DAHVA batteries recover their capacities even after repeated deep discharges.

Positive plates
positive plates are electrodes of which a gric frame of lead-tin-calcium alloy holds lead dioxide as the active material.

Negative plates
Negative plates are plate electrodes of which a grid frame of lead-tin-calcium alloy holds spongy lead as the active material.

Electrolyte
Diluted sulfuric acid is used as the medium for conducting ions in the electrochemical reaction in the battery.

Separators
Separators, which retain electrolyte and prevent shorting between positive and negative plates, adopt a non-wovenfabric of fine glass fibers which is chemically stable in the diluted sulfuric acid electrolyte. Being highly porous, separators retain electrolyte for the reaction of active materials in the plates.

Valve (One way valve)
The valve is comprised of a one-way valve made of material such as neoprene.When gas is generated in the battery under extreme overcharge condition due to erroneous charging, charger malfunctions or other abnormaoities ,the vent valve opens to release excessive pressure in the battery and maintain the gas pressure within specific range(7.1 to 43.6kpa). During ordinary use of the battery,the vent valve is closedto shut outoutside air and prevent oxygen in the air from reacting with the active material in the negative electrodes.

Positive and negative electrode terminals
Positive and negative electrode teminals may be fasten tab type, bolt fastening type,threaded post type, or lead wire type ,depending on the type of the battery.Sealing of the terminal is achieved by a structure which secures long adhe-sive-embedded pants and by the adoption of strong epoxy adhesives.

Battery case materials
Materials of the body and cover of the battery case are ABS resins, Unless otherwise specified.

  1. Cover
  2. Container
  3. Terminal
  4. Safety Valve
  5. Negative Plate
  6. Absorptive Mat Separator
  7. Positive Plate

The electrochemical reaction processes of the sealed lead-acid battery(negative electrode recombination type) are described beolw.

Where "charge" is the operation of supplying the rechargeable battery with direct from an extermal power source to charge the active material in the negative plates chemically,and hence to store in the battery electric energy in the form of chemical energy." Discharge" is the operation of drawing out electric energy from the battery to operate to operate external equipment.

In the final stage of charging,an oxygen-generating reaction occurs at the positive plates.This oxygen transfers inside the battery, then is absorbed into the surface of the negative plates and consuned. These electrochemical reaction processes are expressed as follows.

Charging
Charge characteristics (constant voltage-constant current charging )of SLA batteries are exemplified below.
Example of constant-voltage charge characteristics by current

In order to fully utilize the characteistics of SLA batteries, constant-voltage charging is recommended.

Discharging
a)Discharge current and discharge cut-off voltage Recommended cut-off voltages for 6v and 12v batteries consistent with discharge rates are given in the figure below. With smaller discharge currents, the active materials in the battery work effectively, therefore discharge cut-off voltages are set to the higher side for controlling overdischarge. For larger discharge currents, on the conrtary, cut-off voltages are set to the lower side. (Note)Discharge cut-off voltages given are recommended values.
Discharge current vs. Cut-off voltage

b)Discharge temperature

1)Control the ambient temperature during discharge within the range from 5¡ãF to 122¡ãF(-15¡æ to 50¡æ) for the reason described below.

2)Batteries operate on electrochemical reaction which converts chemical energy to electric energy .The electrochemical reaction is reduced as the temprature lowers, thus, availaaable discharge capacity is greatly reduced at temperature as low as 5¡ãF(-15¡æ).The high temperature should not exceed 1225¡ãF(50¡æ) in order to prevent deformation of resin materials which house the battery or deterioration of service life.

c)Effect of temperature on discharge characteristics Avcailable discharge capacity of the battery varies with ambient temperature and discharge current as shown in the figure below.
Discharge capacity by temperature and by discharge current

d)Discharge current

Discharge capability of batteries is expressed by the 20 hour rate(rated capactiy). Select the battery for specific equipment so that the discharge current during use of the equipment falls within the range between 1\20 of the 20 hour rate value and 3 times that (1\20 CA to 3 CA): beyond this range may result in a marked decrease of discharge capacity or reduction in the number of times of repeatable discharge. When discharging the battery beyond said range, please consult DAHUA in advance. (Note) With some types of SLA batteries which have a built-in thermostat, the thermostat may automaticallycut off the circuit discharge current exceeds 4 A at the ambient temperature of 104¡ãF(40¡æ); therefore, the maximum discharge current value should be the smaller one of either 4A or 2 CA.

e)Depth of discharge

Depth of dicharge is the state of discharge of batteries expressed by the ratio of amount of capacity discharged to the rated capacity.

Storage

a)Storage condition
Observe the following condition when the battery needs to be stored.
(1)Ambient temperature:5¡ãF to 104¡ãF(-15¡æ to 40¡æ) (Preferably below 86¡ãF(30¡æ)
(2)Relative humidity:25 to 85%
(3)Storage place free from vibration,dust,direct sunlight,and moisture.

b)Self discharge and refresh charge
During storage,batteries gradually lose their capacity due to self discharge,therefore the capcaity after storage is lower than the inital capacity .For the recovery of capacity, repeat charge\discharge several times for the battery in cycle use; for the battery in trickle use,continue charging the battery as loaded in the equipment for 48 to 72 hours.

c)Refresh charge (Auxiliary charge)
When it is unavoidable to store the battery for 3 months or longer,periodically recharge the battery at the intervals recommended in the table below depending on ambient remperature. Avoid storing the battery for more than 12 months.

Storage temperature Interval of auxiliary charge(refresh charge)
Below 68¡ãF(20¡æ) 9 months
68¡ãF(20¡æ) to 86¡ãF(30¡æ) 6 months
86¡ãF(30¡æ) to 104¡ãF(40¡æ) 3 months

 

d)Residual capacity after storage
The result of testing the residual capacity of the battery which, after fully charged, has been left standing in the open-circuit state for a specific period at a specific ambient temperature is shown in the figure below. The self discharge range is very much dependent on the ambient temperature, it less the self discharge rate almost doubles by each 50¡ãF(10¡æ)rise of storage temperature.

Residual capcaity test result

e)Open circuit voltage vs. residual capacity
Residual capcaity of the battey can be roughly estimated by measuring the open circuit voltage as shown in the Figure.

Open circuit voltage vs. Residual capacity 77¡ãF(25¡æ)

Temperature conditions

Recommended temperature ranges for charging, discharging and storing the battery are tabulated below.

Charge 32¡ãF(0¡æ)~104¡ãF(40¡æ)
Discharge 5¡ãF(-15¡æ)~122¡ãF(50¡æ)
Storage 5¡ãF(0¡æ)~104¡ãF(40¡æ)

 

Battery life

a)Cycle life
Cycle life(nember of cycles) of the battery is dependent on the depth of discharge in each cycle.The deeper the discharge is ,the shorter the cycie life (smaller number of cycles),providing the same discharge current.The cycle life (number of cycles)of the battery is also related to such factors as the type of the battery,charge method,ambient temperature,and rest perod between charge and discharge.Typical cycle-life characteristics of the battery by different charge\discharge conditions are shown by the below figures.

This data is typical and testes at a well-equipped laboratory.

Cycle times are different for each battery model.

Cycle times are also different from this data when using batteries under real conditions.

Cycle life.Depth of discharge

Constant-voltage cycle life characteristics(DH2.3-12)

Rapid-charge cycle life characteristics(DH2.3-12)

b)Trickle(Float) life
Trickle life of the battery is largely dependent on the temperature condition of the equipment on the temperature condition of the equipment in which the battery is used, and discharge current. The respective Sigures show the influence of temperature on trickle life of the battery, an example of trickle(float)life characteristics of the battery, and the test result of the battery life in an emergency lamp.

Influence of Temperature on Trickle life

Trickle life characteristics at122¡ãF(50¡æ)

Battery terminal

All of our lead acid batteries are unregulated by DOT for transporation by truck,rail,ocean and airtransportation beacause they meet the requirements of 49 CFR 173.159(d).

The only transporation requirements are:

1)The battery must be securelly packaged in such a way to prevent the possibility of short circuiting.

2)The battery and the outer most packaging must be labeled"NONSPILLABLE" or "NONSPILLABLE BATTERY". All of our lead acid batteries are unregulated for air transportation because they meet the requirements of Special Provision-"A67"as promulgated by the International Civil Aviation Association(IATA)and the International Civil Aviation Association(ICAO).They also meet the Vibration and Pressure Differential Tests of the International Maritime Dangerous Goods (IMDG)regulations.

A partial list of common applicationd include:

FLOAT SERVICE
Burglar and Fire Alarm
Office Machines
Cash Registers
Solar Power Devices
Telecommunications
U.P.S Equipment
Emergency Lighting
Computers

CYCLIC SERVICE
Audio&Video Equipment
Portable Lights
Electric Wheelcnairs
Test Equipment
Geophysical Equipment

FLOAT\CYCLIC SERVICE
Medical Equipment
Communications
Cellular Telephones

 
 

Factory: Heshi Industry Area, QuanZhou, FuJian, China
Tel: 86-595-22034888 22034222     Fax:86-595-22034666 22034810
E-mail: sales@dahua-battery.com    Http:// www.dahua-battery.com
Copyright © 2004 Fujian Quanzhou Dahua Battery Co.,Ltd.